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Commercial Composting Tour

I have spent the last two days attending the US Composting Council Conference in Oakland, CA. I have learned more than I ever imagined there was to know about composting, and I have just scratched the surface. Composting food scraps and yard/plant debris can provide a world of benefits in reducing green house gases, contribute nutrients to and renew our soils, aid in flood water management, and potentially reduce or remove toxins and antimicrobials from our environment. Composting what would otherwise be waste is a truly amazing opportunity for our communities.

I took a tour of the Jepson Prairie composting facility in January, and thanks to the help of Greg Pryor (thanks, Greg!) with Norcal Waste Systems, I am able to share that tour with you here. In just 60 days, the food scraps and other compostable materials collected in San Francisco are converted (composted) into a beautiful, rich material. When food scraps go to landfill, they either do not breakdown at all or breakdown anaerobically (without oxygen), creating methane gas and contributing to global warming instead. I am SO glad SF collects food scraps. Seems like a no brainer to me!

Jepson Prairie Compost Tour

Step One – Food scraps from San Francisco are delivered in 18 wheeler trucks to Jepson Prairie every day. Food scraps from Oakland, the UC Davis food court and special events, the CA Medical Facility in Vacaville and the State Prison in Folsom are also taken there. Yard debris from Vacaville, Dixon and Vallejo are hauled to the Jepson Prairie facility in standard route trucks.

The food scraps and yard debris are kept separate due to higher levels of non-compostable material (i.e. plastics) in the food scraps. A total of 300 tons of material are processed each day: on average 200 tons of food scraps and 100 tons of yard debris.

Food Scraps

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 Yard Debris (lots of Christmas trees in early January)

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Step Two – The food materials and yard debris are run through a grinder to reduce the material size. Straw and other organic materials are added to the food scraps in order to get the proper carbon to nitrogen (C:N) ratio and porosity for composting. This is typically not necessary for the yard debris. After going through the grinder, the food scraps are run through a sort line to remove non-compostable contaminants.

Food scraps after grinding

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Step Three – After the material is ground, it is set out in windrows or long rows. The food rows are covered as a regulatory requirement to help aid the pathogen kill process. The material used to cover the food rows is like a textile, and also helps keep small bits of plastics and other contaminants from blowing onto neighboring land. The yard windrows are left uncovered.

Food Windrows

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Step Four – The food windrows are left covered for 30 days, and must achieve a temperature of 131F for three consecutive readings before the cover can be removed. After it is uncovered, the food windrows are turned five times in 15 days so the entire windrow reaches the required temperature. The yard windrows are not covered, so turning begins immediately. The yard windrows must reach and maintain a temperature of 131F for 15 consecutive days and five turns.

Windrow Turner – Straddles/drives over the windrows, and flips/stirs and reforms the rows as it moves forward. (The background in this picture is previously covered landfill.)

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Step Five – The compost stays in windrows for 60 days and until the required temperature is met. It is then cleaned and screened to 3/8” pieces or smaller, and any remaining contaminants in the food compost are removed. The food and yard debris compost is marketed separately, and is available for purchase by nurseries, wineries and for other agricultural uses. Nurseries typically get a blend of the food and yard compost, while wineries take the straight food compost, which is higher in nutrients. All of the compost is tested for pathogens and heavy metals, and specific testing can be done on request. Residents from Vacaville and Dixon may pick up three yards for free.

Final Product

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Posted on Monday, February 11, 2008 at 09:04PM by Registered CommenterJanice Sitton in | Comments10 Comments | References1 Reference

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Reader Comments (10)

Thanks for this great compost piece, Janice. I feel so much better knowing this about Jepson Prarie. The process is very similar to what I have seen and learned of before, but it's really nice to know that someone I KNOW and respect has BEEN there, seen, photographed, etc.
There are so many stories about stuff being diverted to the wrong place, we wonder if we are moving forward sometimes, but making soil, as you say, is a no brainer!
Some in the compost industry are wondering if good labeling is coming for biodegradable plastic wares; in the meantime, I imagine that Jepson doesn't want that stuff there unless it comes through verifiable sources/events.

February 14, 2008 | Unregistered CommenterGreen Mary

Thank you for sharing such an excellent post on commercial composting.

March 3, 2008 | Unregistered CommenterJLB

Thank you for this wonderful and informative post. I have linked to it in the resources section of my post on soil, the Gaia hypothesis, and composting, at my green blog Wild Orchids for Trotsky:
http://trostomaten.blogspot.com/2008/03/tales-of-transformation-soil.html

March 9, 2008 | Unregistered CommenterRachel Maitra

i was wondering if there is methane gas emitted in the process and if so, how does that compare with the methane emitted from anaerobic decomposition in landfills?

May 30, 2008 | Unregistered Commentertiff

Hi Tiff,

That's a good question. There are several gases emitted during the commercial composting process, but do not include methane. Rather, CO2 and VOCs (volatile organic compounds) are released during a commercial composting process, just as logs decompose in a forest. Naturally.

The Air Resources Board provides permitting to composting operations and regulates the amount of VOCs released at composting facilities. Unfortunately, this can limit a facility's capacity to process materials.

There are some composting facilities that are completely enclosed and set up to capture the VOCs in bio-filters, but these facilities are extremely expensive to construct and run.

Hope this helps to answer your question. Please email me at janice@goodgreengraces.com if you need anything else. Thanks!

June 1, 2008 | Registered CommenterJanice Sitton

A very interesting article. As a 'home composter' I am curious to know how you manage to adjust the water content of the materials during the process to prevent the whole mass from becoming wet and soggy.

September 18, 2008 | Unregistered CommenterMike Mercury

this is a great article about large scale composting...we should require that all states engage in this type of activity

February 4, 2009 | Unregistered Commentersm

Hi, What did you mean when you said the compost is "cleaned"????
Also, What exactly are VOC's? I am running a small scale compost project and would love to have these questions answered. Thanks

May 21, 2009 | Unregistered CommenterNorma Pomerance

What a bright idea, I would like to learn more about commercial composting. Any info you could provide would be great.

May 21, 2009 | Unregistered CommenterTrisha

Thanks for sharing what you learned. It was really interesting. Great blog!!

November 10, 2009 | Unregistered CommenterComposting Enthusiast

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